On a milling machine, finishing a custom component necessitates the employment of multiple distinct tools to execute various jobs. While ordinary square and ball ended milling cutters are the most common, unique jobs necessitate the use of specialty tools. The chamfer end mill is a basic but necessary tool for completing custom milled components. These small tools are an excellent method to give your workpiece a polished appearance.
A chamfer end mill is a cutting instrument that is typically short and pointed. Instead of removing huge amounts of material or drilling holes, these tools have been created to chamfer the edges of a workpiece, giving it a polished appearance. Chamfering, for those unfamiliar with the term, is the process of removing material from the edge of a workpiece where two faces meet. By providing an intermediary surface, this can aid in the breaking of sharp edges. Chamfering an edge is usually done at the end of the milling process to complete edges that have already been cut.
A chamfer end mill can also be used to bevel an edge in addition to chamfering it. While these two processes are sometimes misunderstood, they are actually fairly different. Unlike chamfering, which involves removing material to create an intermediate edge, beveling involves removing material to totally modify the angle at which two surfaces meet. This may necessitate the removal of extra material, but it can usually be done in a few passes with a chamfering tool. Depending on the size of your cutting surface, small bevels can be achieved in a single pass.
Other finishing operations that require the use of a fine point can also be completed with chamfer tools. While a chamfer tool’s cutting point should not be used to drill down into a piece like a spotting drill, it is capable of a variety of functions. To deburr your workpiece’s edges, use the point of your chamfer cutter to trace along them. This procedure aids in the elimination of sharp metal burrs that can result from incomplete material removal. Chamfer tools are ideal for adding minute details to your item because the point may also be used to etch details in the workpiece.
The short length and narrow cutting area of chamfer tools make them an excellent choice for conducting finishing chores. As a result, these tools are exceedingly stable. Choosing solid carbide tools is one of the greatest ways to assure the most consistent performance. Carbide is a binding substance made up of powdered ceramic and cobalt metal. The presence of ceramic carbide not only aids in the retention of hard cutting edges, but also increases the stiffness of the tool when compared to steel tools.
Online Carbide is a great place to go if you’re looking for high-quality chamfer end mills for your shop. They use high-quality micro-grain tungsten carbide material to make all of their end mills and drill bits. They are able to attain extraordinary precision in the production of their instruments by using very accurate 5 axis CNC controlled grinding machines. Feel free to contact the experts at Online Carbide if you have any questions about any of the cutting tools they offer, or if you’re interested in having bespoke end mills or drill bits made for your shop. Send an email to [email protected] to reach out to one of their milling professionals.